£5m Bathroom Pod Contracts

Offsite Solutions, the UK’s leading bathroom pod manufacturer, has been awarded two contracts totalling £5m for nearly 1,500 bathroom pods for Downing’s first co-living scheme.

Offsite Solutions has worked on more than 20 Downing projects since 2013, involving the manufacture of nearly 10,000 pods to date in contracts worth over £23m.

Designed by Simpson Haugh, Square Gardens is a £400m co-living scheme in Manchester developed and built by Downing, which will provide new homes for rent – a mix of private studios to five-bedroom apartments.

This project is also the very first application of Offsite Solutions’ new large format tile-effect finish for its GRP bathroom pods. An expanded range of finishes have recently been developed to widen the scope of factory-finished GRP shower rooms and bathrooms specifically for the build-to-rent sector.

Offsite Solutions is manufacturing 1,487 GRP shower rooms and ensuite bathrooms for towers A, B and block D up to the 17th storey. All the pods will be supplied floorless – a highly efficient solution to minimise floor build-up on high-rise apartment projects.

Commenting on Downing’s use of pods for this scheme, Andy Thomas, Operations Director at Downing, said,

“Manufacturing bathrooms offsite gives us a huge benefit in terms of programme, reduction of waste on site and certainty in quality.  Our demand for pods is pretty high once the internal fitout process starts on site, so keeping up with our programme is absolutely critical for Downing.”

“Pod technology continues to advance. At Square Gardens we are utilising new higher specification GRP finishes and floorless pods. We are happy with the level of quality and finish that Offsite Solutions achieves with its bathroom pods for Downing and have a good relationship with their organisation at every level.”

James Stephens, Managing Director of Offsite Solutions said, “Downing is one of our longest standing clients. We have provided GRP bathroom pods which have been rolled out on multiple student living schemes developed by Downing across the UK for more than 10 years. We are delighted to now be working on their major co-living development in the heart of Manchester.”

“Over the life of GRP pods, we estimate that the operating cost saving is at least 90 per cent more than in-situ bathroom construction. GRP pod technology continues to advance and we have now developed a series of new aesthetic options and features that developers can specify to further enhance tenant appeal in the shared living space.”

“We can also engineer standardised designs that developers can specify for multiple schemes – as we have done for many years with Downing – further increasing the efficiency of construction and optimising all the benefits of offsite manufacturing.”

All the pods will feature Offsite Solutions’ newly developed large format tile-effect finish in matt white – removing the need for porcelain tiles and grout lines to the wet areas. This option significantly reduces maintenance costs for retained assets.

The larger shower rooms for Square Gardens will have a 1.7m long shower with a sliding door and wall-mounted thermostatic shower. The pods will be fitted out in the factory with a three-door mirrored wall cabinet, bar tower rail, LED lighting, wall hung toilet, and a rectangular wall-mounted hand basin with a pearl white solid surface vanity top above. The ensuite shower pods will have a 780mm shower with a pivot door and a single mirrored wall cabinet.

Due for completion in 2024, Square Gardens aims to simplify and improve residents’ experience of living in the city centre by providing a quality place to live that is not only affordable, secure and convenient but creates a vibrant new connected community.

Offsite Solutions offers the largest range of bathroom pods of any UK manufacturer and to suit different building types, tenures and market sectors. Options include steel-framed bathroom pods with porcelain-tiled finishes for high-end apartments, PRS, student residences and hotels, and robust and low maintenance GRP composite shower and bath pods for student living, build-to-rent, care homes, social housing and healthcare.

 

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Claim tens of thousands back in R&D tax relief 

Construction firms could claim tens of thousands back in R&D tax relief  –  Just 8% of R&D claims in 2022 came from the construction industry 

 

The construction industry is one of the largest sectors of the UK economy, employing around 3 million people and building the foundations of the future with new homes, factories, offices, schools, hospitals, transport networks and energy infrastructures. There are consistently innovative and exciting developments taking place within the industry, much of which is underpinned by research and development. Anything can happen during a construction project, with R&D in this sector all about overcoming problems on site, the innovative use of products or processes to deal with unforeseen difficulties and adapting existing techniques to solve site specific problems. 

 The HMRC Research and Development Tax Scheme was created to encourage business innovation and stimulate the economy through supporting firms to bring new products and services to market. Yet, due to time constraints, lack of awareness and doubts around eligibility or the legitimacy of the incentive, there are thousands of building and construction companies not currently taking part in the scheme. 

 The impact of the COVID-19 pandemic was clearly felt in the sector, with the combination of projects having to be temporarily paused, social distancing and supply chain challenges leading to a decrease in the number of claims submitted last year, along with a 14% decrease in SME claim values, which averaged out at €53,962 per claim. There were 6,365 construction R&D SME claims in 2022, representing 8.07% of the total 78,825 claims. The value of the claims across the construction sector amounted to 7.01% of the whole, approximately €343 million of a whopping €4.89bn total paid out across all sectors. 

 Research and Development Specialists Ltd (RDS), are experts in helping companies to navigate the HMRC scheme. Mark Joyner, MD of RDS, is on a mission to demystify R&D in a bid to reach firms in the construction sector that could benefit from a cash influx of potentially thousands of pounds.  

 “We’ve previously had great success within the construction industry, recovering over £2 million solely for our portfolio of clients in the construction industry, which includes major players such as Walshaw Building Ltd.  

 “Construction is an industry that is constantly evolving and innovating, and that is exactly what this scheme has been created for. If I were to say to you, I’ll give you £46,347, I’m sure there would be lots of things that, as a business owner, you could do with that money. That figure represents the average amount of a successful claim through the HMRC R&D Tax Incentive last year. It is not a scam or a way to play the system, yet for many reasons, eligible companies are not claiming the money to which they are entitled. 

 “A lot of people think it sounds too good to be true, some are time poor and don’t have the time to investigate the scheme properly and some are just unaware that it even exists. At RDS we simplify the process and take a lot of the leg work away from busy accountants, senior teams or business owners.  

 “Something that sets us apart is that we’re completely transparent and we give our clients full sign off for a claim at various stages of the process. We hand over the final submission to the in-house team so that they know the full figure they’re claiming for, and our costs are recovered only when a successful claim is submitted, approved, and credited. For us, building trust and working in partnership is the most important part of the process.”   

 

What is R&D in Construction? 

 

Research and development tax credits are a valuable government incentive that rewards UK businesses for investing in innovation and a powerful source of funding for construction businesses looking to grow and develop new products, services, procedures, and internal systems. 

 

Qualifying R&D for the construction industry includes: 

·                     Developing structures from novel construction materials 

·                     Innovative usage of eco-friendly or sustainable materials or methods 

·                     Adapting existing construction techniques to solve environmental issues or site-specific problems 

·                     Innovating new methods of construction to introduce automation 

·                     Integrating new or improved technology into buildings 

·                     Modifying existing components and fittings into sites with different constraints 

·                     Developing new or improved equipment 

·                     Solving technical problems that crop up during a construction project 

 

Any UK limited construction business can claim for R&D tax relief, with different types of R&D scheme depending on whether you fit HMRC’s guide as being an SME or large company. For the SME scheme, a construction company must employ less than 500 people and have a turnover of less than £85m or a balance sheet total of less than £73m. An SME’s eligible R&D costs receive an additional 130% deduction when calculating the taxable profit. 

 For profitable businesses, the benefit is applied as a reduction in corporation tax. If a claim is historical, the monies will be claimed back as a repayment of overpaid corporation tax. For companies operating at a loss, the R&D claim will increase the loss arising. This loss can then be set against prior and future profits of the company, or it can be turned into a cash repayment by using a process HMRC calls ‘surrender’, whereby the business takes a slightly lower benefit percentage for the ‘cash now’. 

 An R&D claim can typically be submitted for a business’s current and previous financial year. The project must relate to construction, with the claim detailing how the project looked for an advance in science and technology, attempted to overcome an uncertainty and how the problem could not be easily worked out by a professional in the field. It is not necessary to have a finished product or service, rather proof of the research and development phase is sufficient to qualify. 

 R&D Tax Credits are a legitimate Government-backed incentive to encourage innovation and have been operating in the UK since 2000. That said, there are intricacies, including when claiming for other tax relief incentives, as well as criteria to be met, that can make the process seem overwhelming. That is why employing a R&D specialist such as RDS can help take the headache out of making a claim.  

 

More information on R&D tax relief can be found on the Government’s website here: https://www.gov.uk/guidance/corporation-tax-research-and-development-rd-relief  

 

For more information visit https://randdspecialists.co.uk/.  

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Rebrand for broader growth strategy

Manufacturing firm rebrands as part of broader growth strategy

A manufacturing firm that has an office in Elland has launched a brand change as part of an expansion drive.

Sigmat, with a manufacturing facility and support centre in Leeds and design and engineering offices in Skipton and Elland, aims to double turnover and employment between now and 2030

The £30m business currently employs around 200 people.

Established in 2001, the company designs, manufactures and installs frames made from light to medium gauge steel for the construction industry. These frames typically form the superstructure of buildings such as flats and apartments, student accommodation, hotels and public sector buildings.

The new brand – called Remagin – brings together the collective capabilities of three existing businesses, Yorkshire-based Sigmat, County Durham-based EOS and Horizon, operating from Ireland.

The new commercial branding is part of a broader growth strategy which will see the turnover of the combined companies across the UK and Ireland more than double between now and 2030 – with significant employment opportunities in various roles for local people.

Scott Bibby, country manager Ireland and UK explained: “This is an exciting time in the development of not just our own business but the wider offsite construction sector. Due to the flexibility and proven benefits of panelised building systems, things are really taking off and by combining our joint strengths we are confident we can accelerate and maximise sector growth.

“Remagin is building on the solid foundations established by Sigmat, EOS and Horizon and is backed by Etex Group with its significant R&D and testing capacity and materials expertise. We’re in a significant position to add significant life-cycle value and sustainability benefits to our customers.”

Source: Halifax Courier

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Mushroom Cladding

Flat sheets of a fungal material could provide a safe and sustainable new way to fireproof buildings, according to researchers.

The panels, developed by a team at RMIT University in Melbourne, Australia, are made of mycelium, a network of fungal strands that can thrive on organic waste and in darkness.

Touted in recent years as a solution to countless problems, from chemical pollution to biological control of asthma-causing house-dust mites, fungi’s latest application could be in construction thanks to the work by the RMIT researchers, who chemically manipulated its composition to boost its fire-retardant properties.

The mycelium can be grown from organic waste, said associate professor Tien Huynh, a specialist in biotechnology and mycology. “Fungi are usually found in a composite form mixed with residual feed material, but we found a way to grow pure mycelium sheets that can be layered and engineered into different uses – from flat panels for the building industry to a leather-like material for the fashion industry,” she said.

The team created paper-thin, wallpaper-like sheets using what they described as a “novel method” that works without pulverising the mycelium’s filament network. Instead, they used different growth conditions and chemicals to make the thin, uniform and fire-resistant material.

The researchers are focused on creating bio-derived, fire-retardant cladding for buildings, which they hope could help prevent tragedies like the Grenfell Tower blaze, which was accelerated by a highly combustible cladding component.

The mycelium has strong potential as a fireproofing material, said associate professor Everson Kandare, a specialist in the flammability and thermal properties of biomaterials and co-author of a paper on the work.

“The great thing about mycelium is that it forms a thermal protective char layer when exposed to fire or radiant heat. The longer and the higher temperature at which mycelium char survives, the better its use as a fireproof material,” said Kandare.

Mycelium-based cladding is also not harmful to the environment when burned, he added. Composite cladding panels usually contain plastics, which produce toxic fumes and heavy smoke when they burn.

“Bromide, iodide, phosphorus and nitrogen-containing fire retardants are effective, but have adverse health and environmental effects. They pose health and environmental concerns, as carcinogens and neurotoxins that can escape and persist in the environment cause harm to plant and animal life,” said Kandare. “Bio-derived mycelium produces naturally occurring water and carbon dioxide.”

The work could lead to improved and eco-friendly cladding for buildings, the researchers claimed.

“Plastics are quick and easy to produce, whereas fungi is slow to grow and relatively harder to produce at scale,” said Huynh. “However, we’ve been approached by the mushroom industry about using their fungal-incorporated waste products. Collaborating with the mushroom industry would remove the need for new farms, while producing products that meet fire safety needs in a sustainable way.”

The researchers are now looking to create fungal mats reinforced by engineering fibres to delay ignition, reduce flame intensity and improve their fire safety ranking.

The collaborative project also involves the University of New South Wales, the Hong Kong Polytechnic University and the Australian Research Council Training Centre in Fire Retardant Materials and Safety Technologies.

The work was published in Polymer Degradation and Stability. It builds on preliminary research published by experts in the same journal and Nature’s Scientific Reports.

Source: Institute of Mechanical Engineers

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New facility to deliver up to 4,000 homes a year

New £45m offsite construction facility to deliver up to 4,000 new homes per year

British Offsite, the build offsite company of Weston Group plc, has launched ‘Horizon’, a new £45m 137,000 sq ft offsite construction factory in Braintree

Designed in collaboration with Swedish robotic engineering firm Randek AB, which uses “state-of-the-art” robotic automated manufacturing to deliver a light gauge steel panel system and other components used for the onsite delivery of the superstructure and internal fit out of houses, multi-rise and high-rise developments.

Once operational the new factory in the Horizon Business Park will be able to assist with the delivery of up to 4,000 new homes per year, with building components provided to both Weston Homes, the Group’s volume housebuilding division, and also sold on the open market to builders and contractors in the construction sector.

The ‘Horizon’ factory will produce British offsite’s UniSystem range that includes light gauge panels, walls, roofs and floors, with the panels having windows, doors, insulation, vents, fire stopping and external cladding in place, manufactured exactly to a developer’s needs.

In addition, British Offsite also manufactures internal fitout modules, under their BOS Fitout brand, which includes bathroom components, kitchen and bedroom products, designed to be easily integrated into existing projects, with full quality control testing before elements reach site.

The initial design concepts and commissioning of technology for the factory started three years ago, with the actual construction of the building taking 12 months. The completed factory has a glass and Trimco-panels façade with solar panels on the roof to help ensure sustainability and maximum power generation, with special energy monitoring systems.

Inside the automated production line, inspired by the automotive industry and designed by Randek AB, represents £5.3m of capital expenditure and is based around eight robots, designed and supplied by Randek Robotics.

British Offsite is the first Randek AB customer in the UK to receive the new machinery, automation and productivity solutions. The robots work together in three teams to control a series of zero-labour production cells including fitting insulation panels, fitting plasterboard panels and cutting window openings.

Bob Weston, chairman of British Offsite & Weston Group, commented:

“Working with Randek AB, the launch of the ‘Horizon’ factory has created one of the most automated light gauge steel panel assembly lines in Europe and the largest single production line in the UK.

“Offsite construction is the future of the housebuilding industry and homes manufactured at ‘Horizon’ can be tailored to a development’s unique design vision.”

Source: Bdaily News

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