Precast & Preformed Troughs & Fibrelite’s ‘Made to Measure’ GRP Trough Covers

Composite access cover manufacturer Fibrelite has formed strategic partnerships with a number of major manufacturers of precast and preformed troughs (also known as trenches, channels and ducts) in Europe and the USA (including Fibex and Trenwa) to create new collaborative product offerings integrating Fibrelite covers and precast and preformed troughs, combining the strength and longevity of precast and preformed troughs with the easy, safe manual removal and durability of Fibrelite’s lightweight composite covers.

Health and safety issues surrounding manual handling are of paramount importance to site managers. Without the necessary provision of dedicated lifting apparatus and training for operatives, traditional concrete and steel trough access covers can be a concern due to their sheer weight. Concrete slab covers can weigh as much as five times the weight of an equivalent size Fibrelite GRP composite trough cover.
Fibrelite covers have an industry leading strength-to-weight ratio and are designed to be safely and easily removed by two people, using the Fibrelite FL7 ergonomically designed lifting handles.

Driven by focusses on health and safety, weight, durability (no corrosion) and reduced installation time, GRP composite access covers have moved from being a niche product used on petrol station forecourts to being specified at the outset of new build and retrofit projects for some of the world’s most prestigious brands in technology, data centres, ports, airports, high-tech manufacturing facilities, utilities, infrastructure and many more.

“In recent years, the demand for highly customisable, high-tech access covering solutions has grown exponentially, and we’re proud of the part we’ve played in their adoption over the 40 years since we invented the world’s first. Since then, we’ve continually innovated, focussing on creating solutions to industry and customer challenges.” Commented Ian Thompson, Fibrelite’s Managing Director EMEA “Partnering with precast and preformed trough/trench manufacturers was a logical next step, and I’m proud to say that, since we created our first partnership offering with Trenwa in 2014 we now have over 50 kilometres of our covers installed in precast and preformed troughs across the globe”

David Holmes, Fibrelite’s Technical Director added “We work closely with architects, contractors, and end users from tender stage right the way through to delivery and even installation where required. This collaborative process ensures that the supplied product fulfils both product quality demands and strict project completion deadlines. Fibrelite covers can be custom designed and manufactured with dimensions matched precisely to specified trough opening/rebate dimensions (Fibrelite’s adjustable tooling allows covers to be manufactured within millimetres of a clients requirement)”

Recent Installation: New Build Data Centre, Northern Europe

Some clients favour a complete GRP solution for both troughs and covers. Where appropriate, this can further reduce installation costs and time due to their reduced weight for transit and installation. Earlier this year, Fibrelite engineered and manufactured 550 metres of custom trough covers for a new build data centre in Northern Europe. These GRP preformed troughs were supplied with custom fit Fibrelite bolt-down covers, for added security.

 

Recent Installation: Cruise Ship Terminal, UK
Fibrelite custom engineered and manufactured 500 metres of F900 (90-tonne) load rated GRP trough covers to fit precast concrete troughs at a UK cruise ship terminal. The stepped covers were supplied in a number of customised sizes to fit the trough configuration. The F900 load rated covers were stepped to reduce the unit weight in compliance with the customer’s specified manual handling limit.

 

www.fibrelite.com/mmc

 

Don’t let the cold catch you out this winter.

Burst pipes are the most common cause of home insurance claims in the UK1 and cost an average of £3,500 in damage to property and contents.  The expense is not the worst of it, months of disruption follows as the property is dried out and repaired.
Frost is the greatest threat to water services throughout the winter.  UK Water Regulations require any fitting or apparatus to be correctly insulated to prevent frost, unless in a location that is heated for more than 12 hours a day2. It seems obvious when you are scraping the ice from the car on a frosty morning. However, the insurance claims show that many homeowners, landlords and occupiers seem to be unaware of this requirement.

Groundbreaker products are designed to offer frost protection for 3 days or more with temperatures as low as -15°C, temperatures we rarely reach in the UK – even with today’s erratic climate!  Carefully fabricated to provide long lasting and effective thermal protection to water pipes and fittings in external situations, our products exceed British Standard 5422 and all relevant Water Regulations.

Recognised by the HBF (Home Builders Federation) as the Utility Company of the Year in 2018 and a contributor to the recently launched BPEC (British Plumbing Employers Council) training course3, our products are recognised as meeting the highest standards in both product specification and leak free installation design.
Our range includes, INSUduct which provides a cost-effective solution to the replacement of leaking and lead pipes without the trauma and disruption of having to dig up floors.  Typically reducing the time needed to complete the work from several days to a few hours.

For situations where water pipes cannot be laid at the recommended depth of 750mm – e.g. over rock, concrete, tree roots etc., our SHalloduct product offers a viable alternative to expensive excavations or damage to the local environment. Fabricated to the same high thermal resistivity as INSUduct, SHalloduct offers a practical solution to awkward situations.
Products are available through most builders’ merchants and online, details available on the “where to buy” pages of our website.
For more information or advice, please visit the below website, call 01379 741993 or email sales@groundbreaker.co.uk   

For more information and applications, why not sign up for our occasional newsletter for up to date industry information and product news via email or online?

1.  https://www.lovemoney.com/news/19726/the-most-common-home-insurance-claims
2. https://www.legislation.gov.uk/uksi/1999/1148/made
3. https://bpec.org.uk/qualification/groundwork-service-pipe-and-meter-housing-installation

www.groundbreaker.co.uk

 

In recent times, three major themes have emerged for developers: satisfy the urgent demand for homes, minimise environmental impact, and how best to make those homes more efficient or “smarter”.

Water Services on Tap – The business benefit of plug and play systems
Despite the industries best efforts to meet housing demand, on site delays can impact schedules and completion dates. With utility connections often the weak point in project schedules.
Water supply is perhaps the most important item within the critical path of construction and is probably the most difficult to achieve. Imagine a situation where your services can be fully installed, with surface mounted meters allowing ‘plug and play’ style installation.  With Groundbreaker water management system, you have that ‘plug and play’ option – no need to imagine.
The only system of its type, it is designed to be installed at any time during the construction period.  Fully compliant with Water Regulations, it provides an accessible, safe and secure location for the water meter and controls to a specific property.
The concept is simple.  Water services are connected to an externally mounted, pre-installed water service controls.  This allows flexibility in the management and scheduling of connection to the mains supply.  For modular build projects the pre-installation and certification of plumbing can facilitate early approval of water services to a plot.
There is no need for boundary boxes or meter housings in the footpath, and this simplification of the connection allows for improved efficiency and reduces the time required for highway closures and cost of reinstatement.

Design out leak paths:
Comply with Water & Construction Industry Guidelines with “Water Safe” initiatives
The unique location of the Groundbreaker water management system allows for an unjointed water supply, minimising the risk of developing future leaks.  Installation of Groundbreaker meets the best recommendations of Water UK and the Home Builders Federation and in some water company areas, such as Portsmouth Water, are now the standard required for all new properties.

Future proof properties
Water Metering is the future.  Utility companies have not been slow in recognising the benefits of a ‘Smart Home’.  The ability to interrogate and manage energy usage at any given time of day or night has been recognised as an effective way for householders to reduce usage and manage costs
Gas and electricity meters located on external building walls has enabled easy upgrades and introduction of countrywide ‘Smart Meter’ programme.  However, the traditional location of a water meter in a metal-covered hole in the public highway is not conducive to this new way of thinking. A ‘Smart Water Meter’ located in such a situation is exceedingly poor in transmitting a signal even to a local pick up.
The best location for a ‘Smart Water Meter’ is on an external property wall  – co-located with other utility meters. With Groundbreaker water management system, properties are future proofed to allow for easy installation of ‘Smart Water Meter’ technology as it is introduced across the UK.
Recent field trials of Groundbreaker have proven that the range of such meters can be over 3Km (2 miles).  The impact on data collection is massive.  The improved data transmission range could allow for single point data capture in towns the size of Norwich or Coventry.

Bringing Water Supply into the 21st century
If you are looking for a way to bring water services into the 21st century, Groundbreaker’s range of water supply management products can be the way forward for time and cost efficient installation and replacement of water supply.

For futher information on the Groundbreaker water management system visit: www.groundbreaker.co.uk

 

 

Modern Methods of Construction have been highlighted by Robert Jenrick, Secretary of State as the way forward to help resolve the housing crisis and urged Housing Associations and Local Councils to embrace new technology and methods of working.  However, the log jam to completion of new build projects can be connection of the water supply.  Surface mounted meters allowing ‘plug and play’ style installation can be the solution.

The recent change in lifestyle forced upon us by the COVID 19 pandemic has identified the importance of home and local community environment. In the Secretary of State’s speech to the Chartered Institute of Housing, 10th September 2020, Robert Jenrick, highlighted the impact the period of lockdown had on those with poor housing and the homeless.
The slow-down in new home build that resulted from the COVID 19 restrictions needs to be reversed and Jenrick has made MMC ‘central to the delivery of the new Affordable Homes Programme’ and set a minimum target for the use of MMC1.  His aim is for ‘…the UK to be a leader in MMC, driving new jobs, better skills, as well as faster delivery of homes, and those homes, in turn, being better quality and more energy efficient, with all of the benefits of society and social justice that comes with that.’1
Jenrick urged rapid progress on Social and Affordable Housing.  However, utility connections can often be the weakest link in the improved efficiency the MMC provides.
Water supply is perhaps the most important item within the critical path of construction and is probably the most difficult to achieve. Imagine a situation where your services can be fully installed prior to moving on site, with surface mounted meters allowing ‘plug and play’ style installation.

 

With Groundbreaker water management system, you have exactly that ‘plug and play’ option – no need to imagine.
The only system of its type, it is designed to be installed at any time during the construction period.  Fully compliant with Water Regulations, it provides an accessible, safe and secure location for the water meter and controls to a specific property.
The concept is simple.  Water services are connected to an externally mounted, pre-installed water service control.  The pre-installation and certification of plumbing can facilitate early approval of water services to a plot.  This allows flexibility in the management and scheduling of a connection to the water mains supply.
There is no need for boundary boxes or meter housings in the footpath, and this simplification of the connection allows for improved efficiency and reduces the time required for highway closures.  An added benefit of removing meter housing from the footpath is that there is no disruption to the footpath, so no reinstatement costs.
Using Technology to Future Proof Housing stock
It is good to see that Jenrick has recognised the need to embrace new technology, to future proof housing stock. Utility companies have not been slow in recognising the benefits of a ‘Smart Home’.  The ability to interrogate and manage energy usage at any given time of day or night has been recognised as an effective way for householders to reduce usage and manage costs
Gas and electricity meters located on external building walls have enabled easy upgrades and introduction of countrywide ‘Smart Meter’ programmes.  However, the traditional location of a water meter in a metal-covered hole in the public highway is not conducive to this new way of thinking. A ‘Smart Water Meter’ located in such a situation is exceedingly poor in transmitting a signal even to a local pick up. With Groundbreaker water management system, ‘Smart Water Meter’ technology can be easily installed, as it is introduced across the UK.  Recent field trials of Groundbreaker have proven that the range of such meters can be over 3Km (2 miles) allowing for remote access and the ability to mange the carbon footprint.

www.groundbreaker.co.uk

1.  www.gov.uk/government/speeches/robert-jenricks-speech-to-chartered-institute-of-housing-cih-2020

After declaring the UK government’s intention to deliver ‘Project Speed’, including a £3billion capital investment into the NHS, healthcare construction company MTX, welcomed the Prime Minister to their latest £12million, 72 bed, fast-track ward project at Hereford County Hospital.

The Prime Minister visited the construction site, keen to see for himself the, now close to completion, ward project aimed to deliver the NHS a total of 72 extra beds across 3 state-of-the-art wards, all in just 11 months.
All part of the government initiative to ‘to build better, to build greener, to build faster’ the new ward extension is being delivered using MTX’s fast-track construction methods that reduce the build time by up to 50%.
Talking on the PM’s twitter feed whilst on site, Boris described the project as “the beginnings of a new series of wards for Hereford County Hospital…. The first of the 20 new hospital upgrades that this government has embarked on….The beginning of a record programme of investment in our NHS’.

 

David Hartley, Managing Director of MTX – “The site team were excited to welcome the PM to our latest project and talk him through the clear benefits of these rapid construction methods. For this project, the building is largely built off-site in a factory, then transported and craned into position. This not only means we can deliver buildings much faster, but we can produce 60% less waste, ensure safer construction sites and all to the same standard and quality as a traditionally built hospital’.
With the Government’s ‘Project Speed’ well underway, described as “the most radical reforms of our planning system since the end of the second world war”, there is also attempts to offset the economic impact of the Coronavirus Pandemic, and the MTX offsite method of construction is leading the way to delivering on Boris’s promises.
MTX are a privately owned, Cheshire based, Healthcare Construction company specialising in the use of innovative, modern methods of construction to deliver fast-track building projects, throughout the UK. With more than 30 years healthcare experience, MTX believe using fast-track methods of construction is the best way to minimise the time spent on site, causing less noise and disruption, whilst still delivering a high quality, energy efficient solution.

www.mtxcontracts.co.uk

Rapid Ramp, the UK’s leading modular ramp and step manufacturer continue to offer a nationwide supply and installation service.

 

 

Their modular products are off the shelf systems, available from stock with fast service and construction.

With a fully reusable and adjustable design, the products can fit various sized spaces and buildings. Plus, they can fully comply with Building Regulations.

Installations remain flexible and organised around the specific needs of each project, and existing wooden ramps can be dismantled and replaced.

An in-house designer creates 3D drawings with each quotation, and site surveys can be arranged.

 

 

 

 

 

 

Contact details:  E: sales@rapidramp.co.uk  –  T: 01424 714646  –  W: www.rapidramp.co.uk

 

One of England’s most iconic venues is undergoing a huge £25m rebuild

#constructionindustry #architects #localauthorities #contractors #developers #innovation #buildingtechnology #offsite #housing #drainage @polypipe

 

One of England’s most iconic venues is undergoing a huge £25m rebuild with help from Polypipe Building Services.

The Grade II Listed Blackpool Winter Gardens is set to open a new conference centre this year in what is the first major development at the site since the construction of the Opera House in 1939.

This was a challenging project – with both a refurbishment of the existing building and a new-build as part of the complex – so Polypipe Building Services, the commercial building specialists, was called in to offer expertise on a drainage solution.

Contractors McLaughlin and Harvey, and CMB Fylde Engineering needed an adaptable solution that would not reduce the available space in the two-storey, 3,890 square metre conference centre.

Polypipe Building Services provided on-site support and their high performance Terrain Fuze drainage system. The HDPE system was used in the large commercial spaces such as the halls and theatre space due to the homogenous weld giving it maximum joint integrity.

Johnathan Greenwood, Strategic Project Manager at Polypipe Building Services, said: “As well as being a very prestigious project this was also a complex one. Refurbishing a Grade II Listed building has a lot of complications to overcome.

“One of the key benefits to using Fuze at the Winter Gardens was the malleable nature of the product and the fact that it can be cut and welded into delicate positions and angles to create a bespoke system.
“The malleability allows for extra security against loss of useable space.
“Fuze gives specifiers and installers maximum flexibility in the design process with this system and, as it is light in weight, it can be installed quickly and efficiently.”
Funded by the Blackpool Regeneration project, the conference centre will have an exhibition space on first floor and a conference space with a seating capacity of 2,000 on the second floor.

It will also be possible to use the space in conjunction with the other venues throughout the Winter Gardens giving a capacity of 7,000. The venue will feature state of the art amenities necessary for hosting modern conferences and exhibitions, including the latest audio and visual technology.
Pictures courtesy of Blackpool Council.

www.polypipe.com

Reassesing design and project delivery

#constructionindustry #sustainable #architects #localauthorities #contractors #developers #innovation #buildingtechnology #mmc #newnormal #drainage  @PolypipeHome

 

 

By Adam Cafer, Polypipe Building Services.

So far 2020 is turning into a transformative year for the construction sector, in ways that no industry analyst could have predicted. There had been a concerted push from industry bodies and the boardrooms of major construction companies to ensure changes in practices were undertaken, driven by the recommendations of the Hackett Review, and in preparation for Brexit.

However the COVID-19 pandemic, which will be the defining event for 2020 and the coming years, is creating the need for construction companies, manufacturers and contractors to reassess how they design and deliver projects. With the Nightingale hospitals the shining example of how embracing digital solutions, offsite construction and increased collaboration can deliver projects efficiently in a short space of time, the construction industry has shown its ability to adapt and the opportunity more widespread adoption of these processes present.

Up until now, there have been pockets of innovation in the construction sector as companies have looked to modernise and implement digital and smart construction methods as well as explore offsite modular construction. Progress felt incremental and like it could take a generation to implement.  However, as companies have had to adapt during the pandemic, necessity became the mother of invention and there has been a dramatic increase in innovation, not only onsite but throughout the supply chain.
The first challenge the construction industry had to overcome, after making the decision whether to close sites or remain open, was the implementation of social distancing and more specifically the guidelines introduced by the Construction Leadership Council.
To support construction sites returning to work, elements within the supply chain needed to focus on service as well as the products delivered. Contractors should challenge suppliers to see how they can help reduce risk to their people and suppliers should think about how they can help contractors maintain social distancing without losing productivity.
Innovating through offsite, by removing as much of the install preparation done onsite as possible, will be one way the supply chain can offer support.
To create valuable space to assist with proximity measures, sites will need to reduce areas taken up with container loads of product and turn to the supply chain to deliver just in time.

 

Delivery times may also be restricted as work is planned with staggered starts and finishes with access procedures changing, making it important for delivery companies adapt to changes to ensure quick and easy deliveries managed by fewer people.

Furthermore, contractors will be looking to innovate where possible to allow activities to be completed by as few people as possible. Suppliers could help by reviewing installation of materials and use offsite solutions to minimise the number of people having to install on site.

Polypipe Building Services is supporting contractors returning to site through its fabrication service. Polypipe Advantage delivers offsite fabricated Terrain drainage stacks and MecFlow water supply kits just in time, floor by floor. Stillages of the lightweight material can be craned to each level and installation can be carried out by one person.
Specialist on-site teams are given access to dedicated Polypipe Advantage project managers, who co-ordinate an exact delivery schedule for the project. This means that the manufactured drainage stacks only reach site when they are required, ensuring they can be installed straight away, with no need for additional on-site storage. This provides a way to maintain project progress under stricter site safety and COVID-safe restrictions.

Every fabricated drainage stack from trusted Polypipe brand, Terrain, is manufactured under factory controlled conditions, then delivered and assembled based on the exact specifications of the project. This provides added assurance that the final system delivered will be precise for the end-purpose of the completed project.

At a moment of great complexity for the industry, the Polypipe Advantage service helps to keep it simple, and offers an established solution and system to support contractors get back to work and keep their projects on time and on track. Moving into the future, services such as Polypipe Advantage, that embrace the trends of digital transformation, and better managed use of resources will provide the foundation for the changing face of construction and the way we build infrastructure, tall buildings and new homes.

www.polypipe.com

Urgent need for homes, environmental impact, efficiency

#constructionindustry #sustainable #architects #localauthorities #contractors #developers #efficiency #environment #mmc #housing #watermanagement #smartmeters

 

In recent times, three major themes have emerged for developers: satisfy the urgent demand for homes, minimise environmental impact, and how best to make those homes more efficient or “smarter”.

Water Services on Tap – The business benefit of plug and play systems
Modular Construction systems are probably the only way by which the UK can achieve the necessary build program to meet demand, quality, consistency and speed of construction.  However, utility connections can often be the weak link in this improved efficiency.
Water supply is perhaps the most important item within the critical path of construction and is probably the most difficult to achieve. Imagine a situation where your services can be fully installed prior to moving on site, with surface mounted meters allowing ‘plug and play’ style installation.

With Groundbreaker water management system, you have that ‘plug and play’ option – no need to imagine. 
The only system of its type, it is designed to be installed at any time during the construction period.  Fully compliant with Water Regulations, it provides an accessible, safe and secure location for the water meter and controls to a specific property.
The concept is simple.  Water services are connected to an externally mounted, pre-installed water service control.  The pre-installation and certification of plumbing can facilitate early approval of water services to a plot.  This allows flexibility in the management and scheduling of connection to the mains supply.
There is no need for boundary boxes or meter housings in the footpath, and this simplification of the connection allows for improved efficiency and reduces the time required for highway closures.

 

 

Smarter water management:
Government initiatives, directives and plain common sense are driving the construction industry towards the smarter home where an internet speed of 1Gb/second is the standard specification. With Groundbreaker water management system, properties are future proofed to allow for easy installation of ‘Smart Water Meter’ technology as it is introduced across the UK.
Utility companies have not been slow in recognising the benefits of a ‘Smart Home’.  The ability to interrogate and manage energy usage at any given time of day or night has been recognised as an effective way for householders to reduce usage and manage costs
The reductions in energy usage have not been matched in the water industry.  The perception of the environmental impact of increased demand on water is not as widely recognised.  Indeed many, certainly in the UK, see water as a limitless resource.  Knowledge is the key to changing minds.  Trials have shown that metering reduces consumption, and ‘Smart Meters’ improve awareness of usage further.
Gas and electricity meters located on external building walls have enabled easy upgrades and any introduction to countrywide ‘Smart Meter’ programme.  However, the traditional location of a water meter in a metal-covered hole in the public highway is not conducive to this new way of thinking. A ‘Smart Water Meter’ located in such a situation is exceedingly poor in transmitting a signal even to a local pick up.
The best location for a ‘Smart Water Meter’ is on an external property wall  – co-located with other utility meters. Recent field trials of Groundbreaker have proven that the range of such meters can be over 3Km (2 miles).  The impact on data collection is massive.  The improved data transmission range could allow for single point data capture in towns the size of Norwich or Coventry.

Design out leak paths: comply with Water & Construction Industry Guidelines comply with “Water Safe” initiatives
The increasing demand on this limited resource has resulted in a focus on water network losses.  The water and construction industries have launched a joint initiative to reduce leakage from water service pipes, reduce demand and to provide a smarter platform as noted above.
Groundbreaker supports this initiative, meeting the best recommendations of Water UK and the Home Builders Federation.  The unique location of the Groundbreaker water management system allows for an unjointed water supply, minimising the risk of developing future leaks.

For further information, check the Home Builders Federation Guidance. https://phpdonline.co.uk/news/watersafe-partners-with-the-home-builders-federation-to-reduce-water-leaks-in-new-properties

www.groundbreaker.co.uk

Modern methods for modern developers:

 

In recent times two major themes have emerged for developers to satisfy the urgent demand for homes and how best to make those homes “smarter” and therefore more environmentally friendly and saleable to discerning homebuyers.

The first point is to speed up the process of construction given the skill sets which are available (not to mention the British weather), the second to meet the environmental and technical demands of a more IT enlightened public.

Modular Homes:

Modular construction systems are probably the only way by which the UK can achieve the necessary build program to meet demand, quality, consistency and speed of construction, with all utilities being ready to literally “plug in”.

Given these requirements, traditional underground water control systems simply just do not fit the bill, either for accessibility or as a home for a meter.

The only realistic method of achieving this simple concept is to connect to externally mounted, pre-installed water service controls.

Our Groundbreaker water management system is the only such system available – designed to be installed at any time during the construction period, is fully (Water Regulations) approved and offers an accessible, safe and secure location for the water meter and controls to a specific property.

 

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Because of its compact design, Groundbreaker can facilitate the early and secure connection of water services to a plot or unit, for both accessibility and water quality at a time to suit the developer’s program of events on site.

Groundbreaker was chosen by “Urban Splash” for its prestigious development at Irwell Riverside, Salford, as the most efficient method of achieving all the objectives, the scheme being “approved” by United Utilities who also saw the advantages of early connections to the water supplies.

By use of Groundbreaker, Urban Splash has been able to avoid the “clutter” of street furniture, allowing clean lines for the design of the project as will be seen from the images.

Smarter water management:

Smart meters have been around for a while now, but every smart meter so far has had to be installed above ground as traditional underground water control boxes are apt to get waterlogged and are exceedingly poor in being able to transmit a signal to even a local pick up.

Besides facilitating water connections to meet rapid build programs, Groundbreaker also offers by far the best location for a water meter. Transmissions from a smart meter above ground – the location of the Groundbreaker unit – have proven to be at least 1 000x better than in the traditional locations.

We believe it is essential for the homeowner to manage his or her utilities and impact on the environment probably via a home hub with link to the ubiquitous “App” on a mobile phone or home computer.

Recently, Groundbreaker was chosen for the first pilot of a 5G transmitter associated with a smart water meter, no other product could have provided such a platform so successfully, leaving the way open for further “smart systems” to follow.

Groundbreaker is compliant with all relevant legislation as well as meeting the best practice recommendations of Water UK and the Home Builders Federation and can be used on more traditional building systems and refurbishment schemes.

For further information on Groundbreaker and associated products, please email sales@groundbreaker.co.uk , call on

 

www.groundbreaker.co.uk