The construction industry is vital to Europe’s economy, providing around 18 million direct jobs and contributing to about 9% of the EU’s GDP.

Its importance as a sector has prompted research into making it even more competitive.

 

 

 

 

HEPHAESTUS PROJECT

The HEPHAESTUS project explores the innovative use of robots and autonomous systems in the construction industry.

European researchers have developed a cable-driven robot as part of the project. We went to see the prototype being tested in central Spain.

Eight flexible cables allow the robot to rotate and move in all different directions around a 100 square meter mock-up of a three-storey building facade.

The system can hold several different tools – and is able to install and maintain heavy curtain walls.

It can also hold around a ton of construction materials – and place them across large vertical workspaces with millimetric precision – in very challenging environments.

SYSTEM CHALLENGES

The system can be customised depending on the size of the facade where work will be carried out.

For example, bigger construction surfaces need longer cables – and different geometric patterns.

Scientists working on the European research project say the main challenge is getting the cable tension right, as Mariola Rodriguez Mijangos, an industrial engineer at Tecnalia, explained:

“Once the tension is determined, we can design the rest of the installation. The cost of it depends on the tension.

“The more tension cables require, the more expensive the whole installation will be.

“Our main challenge is to find the minimum tension but at the same time a sufficient amount in the cables for the robot to be able to fulfil its tasks,” she said.

SYSTEM ADVANTAGES

Scientists say the system will increase efficiency and execute tasks with great precision.

As well as installing curtain walls, the robot can also fit solar panels and other construction surfaces.

It also has the capability to scan, paint, clean, and replace damaged parts of a building in need of repair.

“From our point of view as a construction company, this system has two advantages – one is the effective reduction of installation time when building curtain walls,” Joe David Jimenez Vicaria, a civil engineer at Acciona, said.

“This translates into a real profit for the company.

“The second is the reduction, or the minimising, of safety risks. The risk of working at a height is eliminated, or reduced, as there is much less risk of our workers falling from the building site,” he added.

Researchers say their technology could be ready for commercial use on construction sites in five to ten years.

 

Source: Euro News

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There’s a lot of buzz around self-driving cars, but autonomous driving technology could revolutionise the construction industry first. That industry hasn’t changed much over the last several decades, according to some experts, making it an ideal candidate for automation.

“The way we build today is largely unchanged from the way we used to build 50 years ago,” said Gaurav Kikani, vice president of Built Robotics. “Within two years, I think we’re really going to turn the corner, and you’re going to see an explosion of robotics being used on construction sites.”

The industry is also faced with a labor shortage that the Covid-19 pandemic has further complicated.

“Covid is making people step back and say, ‘hey, the way we’ve been doing things for a long time is just not sustainable,’” said Kevin Albert, founder and CEO of Canvas. “It is just a wake-up call for the industry.”

Canvas is one of several companies working on autonomous construction technology. Big players like Caterpillar and Komatsu, and start-ups like SafeAI and Built Robotics, see value in using autonomous machines to accelerate construction projects.

The mining industry was one of the first to employ the use of self-driving tech. Caterpillar began its first autonomy program more than 30 years ago. The company now has the largest fleet of autonomous haul trucks. Caterpillar says it’s hauled 2 billion metric tons in just over six years.

Built Robotics is a San Francisco-based start-up founded by an ex-Google engineer that already has machinery out in the field. It’s automated several pieces of equipment, such as bulldozers and excavators.

“You can now collapse your construction timeline so you can knock out work overnight so that it’s ready for your human workers in the morning to speed them along,” Kikani said.

SafeAI is another Silicon Valley start-up. It recently teamed up with Obayashi for a pilot program. It’s been retrofitting equipment like dump trucks, bulldozers and loaders.

Robots are also helping inside. San Francisco-based Canvas created an autonomous machine for finishing drywall and has worked on projects like the San Francisco International Airport and Chase Arena. Humans work alongside its robotic system.

“Drywall is very hard work on the body,” Albert said. “And we’ve seen that 1 out of every 4 workers has to end their career early because of injuries. This will create longer careers for people and also enable people to join the trades that haven’t had access before.”

The construction industry is one of the largest sectors in the global economy, with about $10 trillion spent each year. That spending accounts for 13% of the world’s GDP, even though the sector’s annual productivity growth has only increased 1% over the past 20 years. According to McKinsey & Co., $1.6 trillion of additional value could be created through higher productivity, and autonomy would help the industry achieve that.

 

Source: CNBC

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Computer scientists at the University of the West of England are developing software that uses artificial intelligence (AI) and machine learning to help construction reduce the amount of embodied carbon in their building and infrastructure.

Computer scientists at the University of the West of England (UWE Bristol) are developing software that uses artificial intelligence (AI) and machine learning to help construction companies reduce the amount of embodied carbon in their building and infrastructure projects.

Markus Spiske on Unsplash

Computer scientists at the University of the West of England (UWE Bristol) are developing software that uses artificial intelligence (AI) and machine learning to help construction companies reduce the amount of embodied carbon in their building and infrastructure projects.

The £800,000 ($969,016) project is funded by Innovate UK, the United Kingdom’s innovation agency that works with organizations to drive the science and technology innovations that will grow the UK economy.

UWE Bristol’s Big Data Laboratory is leading the two-year project, which began in November, in collaboration with Winvic Construction and Costain, as well as working with Edgetrix, a start-up that specializes in cloud and AI solutions.

Together, they are developing a program that radically speeds up the process of determining how to reduce embodied carbon at the planning stages. Embodied carbon is the amount of energy (measured in CO2) consumed during the project’s construction phase and includes emissions from material extraction or manufacturing, transport of materials, among others.

Construction organizations have caps on the amount of CO2 their construction projects emit, which is in line with the UK government’s objective to achieve net zero carbon emissions by 2050. This means that when planning the construction of a bridge or building, they need to estimate the amount of embodied carbon. This can then be reduced by using alternative materials that have a lower carbon footprint.

 

 

However, determining which materials to use can be time-consuming and can take up to several man-hours, the new software will use machine learning to make that calculation and save time.

Lukman Akanbi, who is leading the project and works at UWE Bristol, says, “We are going to collect embodied carbon data from previous projects and machine learning models will be developed to learn the patterns from this data. The system will then be able to come up with alternative materials quicker.

“For a large scale project for example, instead of taking 5-10 hours to work out alternatives, it could initially take only one to two hours and further down the road, once more data is gathered, just a few minutes.”

The work, which started in November, will initially use Winvic and Costain’s commercial premises as test sites for the software. The plan is then to roll out the software to building designers and others working in the construction industry.

Akanbi says, “The objective is to make the system available to building designers and enable them to use it as part of their existing design systems, such as Autodesk Revit. This way they can implement embodied carbon analysis incrementally throughout construction projects’ delivery.”

 

Source: Construction Technology

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A British company that was devastated by covid-19 has won a major US military contract just one week after winning a Lloyds National Business Award.

Servicerobots.com, a robot specialist based in the West Midlands, has been selected to supply the US military with new UVC disinfection robots. The good news for the troubled company comes just one week after the firm received the award for Best Artificial Intelligence Company in the Lloyds Bank National Business Awards 2020.

Months before the first coronavirus lockdown in the UK, the company moved away from robot hire for events and embraced a new aspect of the AI industry – robots that use UVC technology for disinfection. Now the shift has paid off and a company nearly destroyed by the pandemic has risen from the ashes.

The company’s robots have been chosen based on their exceptional disinfection capabilities and will be used to fight coronavirus in US military bases in Germany.

The UVC light comes from high-powered bulbs and is used to blast and disinfect hard-to-reach places as the robots move along a pre-programmed map.

The technology is currently being used extensively worldwide to fight coronavirus and bacterial infections in hospitals.

Tim Warrington, CEO of servicerobots.com said: “This is a great achievement for the company. We have been working tirelessly with the US military and installed the first robot of the order last week. This has already opened up many other opportunities with companies that are interested in our products and the efficiencies they provide.”

 

Company website: www.servicerobots.com

 

 

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Curtin University’s new Legacy Living Lab (L3) is a modular building designed using principles of the circular economy – an environmentally-friendly concept that aims to ‘design out’ waste by including as much recycling and re-use of materials as possible.

Constructed as part of their thesis, Curtin University Sustainability Policy Institute PhD candidates Timothy O’Grady and Roberto Minunno, together with Curtin Professor Greg Morrison, worked alongside many industry partners to create L3 as a resource to support and inform the building industry on different construction methodologies, test new products and review the performance of materials, including their energy consumption, automation, and effects on building wellness.

 

 

The L3, located at Development WA’s East Village development in Knutsford, Fremantle, was designed to be flexible, sustainable, and can be fully disassembled, and that many of the building’s materials were recycled, including the original 100 year-old Jarrah staircase from the Dingo Flour Mill and carpet tiles reclaimed from a Perth CBD office space.

“In Australia, the construction industry is responsible for about 30 percent or 20.4 million tonnes of annual waste. Although it’s a significant and largely ignored issue, this is also an opportunity,” says O’Grady.

“The circular economy concept sits at the heart of the L3’s design and construction and reduces waste by incorporating many fortuitous finds and generous donations, giving real meaning to the phrase ‘one person’s trash is another’s treasure’.”

“The 17 tonne steel frames we used to construct L3 actually came from a project that went bankrupt and were originally destined to be recycled. We were able to redesign L3 to incorporate these frames, putting them to good use.”

Other environmentally-friendly features of L3 include the outdoor balcony, made from recycled tyre rubber and plastics; the acoustic ceiling panels, which are 68 percent recycled PET bottles and other plastic materials; and the kitchen benchtop, made from pressed recycled timber.

L3 also features solar panels, an on-site electric vehicle charger, and incorporates water balancing features.

Professor Greg Morrison, also from the Curtin University Sustainability Policy Institute, says that because L3 is modular, it can be relocated – potentially multiple times – which helps it last even longer.

“Once it finally reaches its end of life, around 57 percent of L3 can be deconstructed and reused in other buildings, 25 percent of it can be recycled, and 18 percent disposed of.

“L3 is currently a Curtin University building, used primarily as a space for industry demonstration and a place to carry out important research on new building and material concepts.”

 

Source: Architecture and Design

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LOW carbon housing, retrofitting to improve energy efficiency and training opportunities for prisoners will feature in projects receiving funding to create affordable homes for the future.

The Welsh Government’s Innovative Housing Programme funding is focused on Modern Methods of Construction (MMC) this year, in particular using Welsh timber and supply chains to support our green recovery and move towards a low carbon economy.

Housing and Local Government Minister Julie James said: “This £35 million investment will deliver 400 factory-built homes, all of which will be produced by local Welsh companies and their supply chains.

“We are committed to building more high quality homes in factories here in Wales. In Llanbedr Dyffryn Clwyd, Clwyd Alyn Housing Association have shown what we can achieve together. With local suppliers, they have built 38 timber-framed, low carbon homes with extremely low running costs which will put more money in tenant’s pockets.

“Partnering with Williams Homes, a Bala-based company, means the frames were all manufactured locally. This created six training opportunities and helped Welsh businesses using modern methods of construction to grow. I’m pleased to see residents are now moving in to these fantastic homes and seeing the benefits.

“The Innovative Housing Programme shows what we can achieve together; manufacturing homes in factories means that we can continue to build affordable homes, regardless of our weather or the impact of a pandemic. We are building back greener, delivering a stable supply of homes in unstable economic times.”

 

Source: The Leader

 

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Suchit Punnose, Founder and CEO of Red Ribbon Asset Management on the new frontier for housing set to transform emerging markets.

Modular construction as a concept goes back a long way. A really long way. Its origins date back to the 17th century when colonial Americans wanted their homes built in England. So they were. The disassembled house was shipped across the Atlantic and reconstructed in America.

Fast forward to today, and modular construction is on the cusp of a housing revolution. The growing realisation that modular construction is the answer for environmentally- and budget-friendly housing is changing developer and investor attitudes. This, combined with the disruptive innovation shaking up the 21st century, is propelling modular housing forward as a solution to the housing problem.

Disruptive innovation + modular construction – a solution to the housing crisis?

The most successful business models of our time – Amazon, Google, Uber – have completely disrupted previously solid markets. And the outcome is a radical shift of the way we live, work and function.

These businesses are successful because they began with a disruptive premise. They continued through market scepticism and took the time to cultivate a change in consumer mindset. Disruptive innovation is driven by invention and market demands. When it comes to housing, there is an urgent need for affordable but high-quality residential units around the world.

Modular construction at scale is the answer. Red Ribbon’s Modulex Global is an example of advanced, modern modular building technology. High quality, carbon-neutral and smart homes can be constructed off-site to provide a solution to the global housing crisis.

Changing developer and investor mindsets

As cities continue to grow exponentially, so do the numbers of people lacking housing. According to Yale University, national reports suggest that more than 150 million people around the world are homeless. The relentless trend of urbanisation underlines the inefficiency of the housing market in both developed and emerging economies.

Statistics from the UN show that:

  • Between 1950 and 2018, the number of people living in urban areas increased from 751 million to 4.2 billion (more than half of the entire population).
  • By 2050, this figure will rise to around 68%.
  • This will be mostly in the developing and emerging economies.
  • We will see extremely high rates of urban expansion in the Middle East, across Asia, and sub-Saharan Africa.
  • India, China and Nigeria will account for more than third of urban population growth between now and 2050.

In light of rising homelessness, attitudes towards modular housing are changing. According to US consultants McKinsey, more than 80% of developers are committed at some level to modular construction models. The lower cost, higher quality at-speed housing solution makes the most commercial and practical sense for a better housing future.

 

Access to adequate housing is the basis for a successful economy

Access to affordable housing, anywhere in the world, is the foundation of a working society and economy. And while what is considered ‘affordable’ varies from country to country, the broad idea that housing should meet certain parameters is accepted everywhere.

Housing should offer security, privacy, structural safety, access to water, heating, electricity and sanitation. It also needs situating near to amenities such as the workplace and hospitals. Data from McKinsey shows that an estimated 330 million households around the world have no access to quality, affordable housing. If major steps are not taken, this could increase to 440 million over the next five years.

The housing challenge is felt the most in emerging economies and cities that have high levels of substandard housing. Investment in truly affordable construction is still far too low in emerging markets. Developers and construction companies use outmoded tech and remain increasingly focused on high-value projects that encourage a culture of inefficiency.

Changing the mindset of developers is key so that they focus on affordable, mid-market housing projects on a massive scale. In India alone, around 1.77 million people are desperately in need of housing despite the work being done by the Government’s Affordable Housing Programme.

An innovative solution to a growing problem

The smarter, more efficient technology contained in modular construction is the clear answer to the global housing crisis. Units fabricated off-site are delivered in ready-to-build panels and fitted together. Modular units can be built in a controlled environment, resulting in higher quality standards along with lower waste levels and costs.

We established Modulex to harness the constantly evolving technology to deliver housing projects at a third of the traditional cost. Establishing the world’s biggest steel modular building factory in India is a major step towards fundamentally disrupting the housing construction market.

If every residential building project in India used modular housing, they would be completed faster, at a lower cost and with reduced carbon emissions. And while we’re focusing primarily on emerging markets for now, there is also huge potential for modular housing in the UK and Europe. het.

Founded in 2007, Red Ribbon Asset Management Plc (‘Red Ribbon’) is an Indo-British financial services group building on the legacy of historical, cultural and socio-economic ties between the two countries. As India’s global economic role has burgeoned and it looks to a golden decade of growth – following the pattern of China’s trajectory template 20 years ago – the UK is shifting into a post-Brexit phase where trading and commercial relationships outside the EU are coming to the fore.

Source: Enterprise Times

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By Andrew Gillard, Sika Business Unit Manager – Industry and MMC

 

This year has seen events that have re-shaped the world we live in. The world around us has seen generational shifts, with rapid transformations in IT, and advances in technology. Modern Methods of Construction (MMC) continues to move towards the heart of our construction industry in the UK. We understand that, for the offsite constructor, finding ways to increase PMV for the client, but keeping the manufacturing process as efficient as possible, can be challenging. We believe that it is the responsibility of key suppliers to assist this process, in whichever way possible. At Sika, we have the technology to support all areas of manufacture.

Sika can support the advancement of PMV, by providing unique and high-performing solutions. We can demonstrate high levels of technical knowledge, and support in many applications, from the floor, through to roof; these being interior and exterior applications for volumetric, panelised or pod manufacture. Our approach is to define ways to reduce build-time, simplify bill of materials, and increase quality as well as life expectancy, whether it be timber or steel framed construction.

It is necessary for the offsite manufacturers to rely on the technical support and product know-how of their supply partners. Technical support and training are a key requirement of a professional partner. We can support the offsite manufacturer with advice on Process Failure Mode Effects Analysis (PFMEA) and, where necessary, aid with training and upskilling of the client’s workforce.

We go beyond the supply of materials – we can assist with the development, testing and design, through to supporting a manufacturer’s implementation and process optimisation in modular building production.

 

Interior Applications

In the context of interiors, we can support with clever materials for cementitious bases through floor coatings, to Luxury Vinyl Tile (LVT) adhesives and good solutions for wood floor bonding, as well as traditional floor tile adhesive systems.

We can also support with joint sealants, whether it be sanitary or aesthetic. Our passive fire protection range can assist in making units safer. Our reduced dust, low emission wall levelling compound meets all the latest EHS requirements, and gives class-leading finishing characteristics. Our high green strength adhesive can be used to reduce the requirement for mechanical fixings, which can create Noise, Vibration and Harshness (NVH) issues. Pretty much, we can help you look at applications in new ways.

 

 

Exterior Applications

We understand the need for water tightness and with our weather-proofing solutions for roofing, walls and windows, etc., we aim to assist you to deliver units, with minimal retro repair, and reduced zip-up costs. Our robust solutions will reduce transit damage of volumetric units, and our ideas to reduce weight will lower CO2 from transportation requirements.

Our innovations to improve structural rigidity of units can mitigate flex in transit, and the subsequent repairs. Our membrane systems can assist with keeping the weather out, whilst the units wait to be slotted into the final building. Whichever exterior wall finish is used, Sika can support our customers. From renders to adhesives for brick slip bonding, to wood adhesives and bonded panelised systems.

 

Pod Manufacture

Our solutions for Bathroom Pods and wet rooms can reduce waiting time for curing. Whether it be for the concrete base or ETAG022 systems for wetroom walls and floors, for tile bonding with automated solutions, or fast curing stiffener bar attachment, we are able to help.

To summarise, in the last year, Sika has been learning about the challenges that face the MMC arena. To be able to support the required PMV levels, offsite and modular constructors warrant additional levels of service and innovation. After identifying key applications, Sika has leveraged its huge product range to come up with some great solutions, to improve rigidity, reduce noise transfer, improve fire performance, reduce cycle time, lower costs, enhance sustainability, boost quality and provide a one-stop-shop from basement to roof.

 

For more information on how we can assist you, contact James Taylor on 01707 363893 or visit our website here:

 

 

 

NHF’s Building Better alliance hunts for manufacturers to join £600m offsite homes framework

Building Better, the National Housing Federation-supported alliance of housing associations developing offsite solutions for the social housing sector, has begun a search for three manufacturers to deliver its first framework for modern methods of construction (MMC).

Procurement for Housing is working with Building Better to develop the £600m volumetric framework which will go live in Spring 2021. The 25 housing associations that make up the alliance have committed to manufacturing 800 homes via the new framework and they have a broader pipeline of 4,500 properties that will be produced using modern methods of construction over the term of the five-year framework. Building Better is keen for more housing providers to join the alliance, so this pipeline may grow further over the next few years.

The framework is for ‘MMC Category 1 Construction Systems’, covering pre-manufactured, three-dimensional buildings that are factory-produced and delivered to site. There are three lots: low rise houses, medium rise flats and a combination of both, with one manufacturer to be appointed to each lot on a direct call-off basis.

Procurement for Housing will conduct a ‘competitive dialogue’ with interested manufacturers, discussing options with them and listening to their feedback on what the market has to offer before the final specification is compiled. Manufacturers will then be invited to submit final tenders for a place on the framework.

The procurement process will conclude in Spring 2021 with successful bidders appointed to the volumetric framework on a direct-award basis, meaning they won’t have to engage in further competition to win contracts with individual housing providers. It is hoped that five offsite schemes will be in the ground by the end of 2021.

Procurement on a separate ‘MMC Category 2 Construction Systems’ framework will begin in Spring / Summer 2021. This will cover pre-manufactured two-dimensional panelised systems that are assembled on site to form 3D structures.

Trina Chakravarti, Project Director of Building Better said: “Offsite manufacturing will only work in social housing through meaningful collaboration. That means housing providers aggregating their demand so manufacturers can sustain their factories. But it also means the sector engaging with manufacturers and being open to the development process rather than having a predetermined idea of the product they want.”

 

 

Steve Malone, CEO at Procurement for Housing said: “One reason why offsite construction has failed in the past is the lack of genuine partnership work with manufacturers at the procurement phase. Many social landlords approach suppliers with a fully formed idea of the home they want; but being so prescriptive doesn’t work in an offsite market that is still developing. We’ve designed a procurement process that allows honest discussions with manufacturers before a tender spec is finalised.”

 In September the Government announced that it will make modern methods of construction central to its new £11.5bn affordable homes programme. Social landlords that sign up to ‘strategic partnerships’ under the programme will have to use offsite manufacturing to produce at least 25% of their new homes.

For more information go to @BuildingBetterX

 

The new Offsite Show will be organised by Industry Expo, a Media 10 Group company, in partnership with Buildoffsite and will be co-located with UK Construction Week London (UKCW), four dedicated UK Construction Week Summits and Grand Designs Live.

Whilst being an independent and vertical event, specifically for the offsite market, it will benefit from the added interest from the expected 38,000 visitors to UKCW; which will include not only others with an interest in offsite, but new potential contacts in all fields of construction.

Paul Shelley, Director of organiser, Industry Expo said “Both Eddie Milton and I will be calling on all our experience and contacts, having launched and managed a similar event until 2018. We are very excited about the co-location, as it means it not only helps to deliver an event the industry needs, but opens offsite up to a whole new audience, ensuring we are not just ‘singing to the choir.” 

Our partners Buildoffsite will be hosting a program of free to attend seminars and workshops with support from key industry stakeholders and Government departments.

 

 

Joe Dyde, Business Manager at Buildoffsite, said “The last few months have highlighted that we live in an increasingly remote, digital age, so all physical events will become increasingly important in 2021 and beyond. There is simply no substitute for meeting people in person and networking with peers, suppliers and customers, and we hope the Offsite Show will provide us all with the earliest opportunity to do just that”.

The underpinning theme of the event will be about the opportunities created from utilising offsite solutions and provide a showcase for a new and burgeoning market which is a vital component within the “Roadmap to Recovery”.

The Offsite Show will be the only vertical UK event that brings together the client and supply chain for all aspects of the rapidly expanding offsite construction sector, with the added benefit of targeting a wider, relevant audience, whilst flying the flag for offsite.

Nathan Garnett, Event Director of UK Construction Week also commented:

“We are delighted to be working with Industry Expo and Buildoffsite on this exciting launch alongside UK Construction Week London. Their aims and strategies align so well with ours and our partners on UKCW. It will be a real catalyst to drive demand as part of the recovery effort and placing offsite construction at its heart.”

The Offsite Show is for all sectors and will provide a business-to-business networking opportunity for those funders, clients, designers, constructors, and suppliers who wish to improve the quality, performance in use, asset value and value of construction – both building and civil engineering.

This will be the biggest event, of its kind, in Europe, at a major venue in London, supported by key industry figures.

 

You can register for the show by clicking here